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Highly abrasive materials like cast iron, polymers, glass filled polycarbonates, and some cast aluminum are called “hard” materials for a reason. They’re hard to machine, hard on tool life and hard on production cycle times. How do you overcome the difficulties of making parts out of challenging raw stock? By using a tool that’s even tougher. Consider a change from steel taps to carbide taps. When to Use Carbide Taps
We offer carbide taps in UN and Metric sizes as well as straight and NPT/F Pipe and STI Standards. A wide range of styles and features are available, including straight flute, spiral flute, spiral point, and forming taps. For increased performance and life, we can customize tools with a full line of surface coatings such as TiN, TiCN, and TiALN. How to Use Carbide TapsMachining with carbide does come with some “do’s and don’t”. Hand tapping is generally not recommended. Rigid tapping and spot-on alignment are critical to avoid breakage. Not to worry, however. Modern CNC equipment is ideally suited for carbide applications. Here’s some additional tips. Coolant holes through the taps are an option for flushing chips out of the holes on the most difficult materials like some of the tougher stainless steels and space-age alloys. Carbide STI (Screw Thread Insert) tapping of these materials has become commonplace in the aeronautical and aerospace industries. The Why of Carbide Taps CARB-I-SERT® CARBIDE INSERT TAPS Although initially more expensive than HSS taps, significant savings can be realized, especially in long-run jobs. Higher cutting speeds, greater tool life, and reduced downtime from fewer tooling changes translate into reduced machining costs.
An alternative to costly larger sizes is our line of CarbISert® Taps. Solid carbide cutting surfaces are bonded onto a high-speed steel body to provide the best of both worlds; durability of carbide with the “forgiveness” of a steel body and shank. So, don’t let difficult materials give you a “hard” time. Contact us anytime and put our carbide taps to work for you. Watch for Part 2 of this series on carbide taps! Coming in August 2021: The Different Types of Carbide Taps and When to Use Them
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 Almost a year ago, Allen Benjamin, which has been a part of North American Tool, was purchased by GWS Tool Group. GWS Tool Group is a US-based, vertically integrated manufacturer of highly engineered custom, standard, and modified standard cutting tools, primarily servicing the aerospace and defense, power generation, automotive and medical sectors. GWS Tool Group has acquired multiple businesses in the course of its growth which now serves as the respective manufacturing divisions for the Company. Just because there is a new owner, doesn't mean that the quality of an Allen Benjamin Tap has changed! If you’re in the market for high tensile strength carbide taps and metric taps, we can assure you that you’re in the right place. Not only is Allen Benjamin a leading supplier of the industry’s most durable, longest lasting carbide taps, we offer our customers the convenience of ordering online. In this day and age, we believe that quick access and top-notch customer services are critical. In today’s post, we’re going to look at why it is beneficial to order your carbide taps from Allen Benjamin. Quality Allen Benjamin carbide taps are highly efficient when tapping abrasive metals such as aluminum, non-ferrous metals, and exotic materials. With a much higher tensile strength than standard taps, their high-quality carbide taps can withstand the rigorous demands of your application. Selection Allen Benjamin offers a staggering range of carbide taps, metric taps, HSSE taps, tapping fluid, extensions, and more. If it’s taps that you are looking for, you can be confident that they’ve got them and have them ready for delivery. Service Allen Benjamin guarantees that all of their products will be the absolute best quality, within standard tolerances and dimensions, and consistent with application specifications. If their goods don’t meet your needs, you can contact us for a return authorization. At Allen Benjamin, they take pride in offering the industry’s best taps. But, more importantly, they aim to provide our customers with access to a simpler, faster way to order their operation’s critical parts, supplies, and components. If you’ve been searching for a supplier that will meet your needs and rise to meet your challenges contact us today!   If you deal with exotic alloys like Inconel, titanium, Hastelloy, etc., this article is written especially for you. Wise operators always select the correct tool for the job, avoiding the problems others face when they try to apply a general-purpose tool to a unique situation. In this article, we give you the information you need to select the proper tools for machining exotics. It will make your shop stand out from the competition since you will produce better results at a reduced cost. The Hard Stuff Exotic alloys are specifically designed for high-temperature applications (think aerospace), performance in corrosive environments (think underground), or to have the highest available strength to weight ratios (think earth-moving applications). The machinability of these materials is NOT the first consideration. As much as it would be nice from the machinist’s viewpoint to have an aluminum firewall in a helicopter, as the pilot or passenger you want a material that is strong and heat retardant.
The Answer One day a new job order comes in and you are faced with threading these kinds of alloys. What’s an operator to do? Fortunately for you, North American Tool manufactures application-specific thread mills right here in the USA. These tools are made from solid carbide and have been specially designed with exotic materials in mind. The results are longer more consistent tool life and the elimination of scrap due to tap failures in your parts. Uniquely Crafted North American Tool thread mills for exotic alloys are designed with only three teeth. This places less stress on the tool than a conventional thread mill with six, eight, or ten teeth engaged in the workpiece at the same time. Carbide thread mills nickel-based alloys are also made with left-hand helix and left hand-cut, which permit an operator to run from the top of the hole to the bottom and climb mill the threads. This will create a right-hand thread on the part. The threads are milled, rather than cut, typically producing a better quality thread in the part. The thread mills are coated with AlCrN to give them greater heat and wear resistance in the high heat, higher abrasive applications that typically confront an operator when machining exotic alloys. Exotic Material Experts As well as thread mills, we are the industry leader in designing and manufacturing special taps for exotic materials as well. Thread mills are a good alternative tool to the special taps we design every day provided of course, you have a 3-axis CNC capable of the interpolation tool path needed for thread mills. If you are working with exotic materials and need a thread mill or special tap, please contact us for a quote. We’d be happy to help.  In January of this year we welcomed a new member to our Browne & Co. sales team and with manufacturing companies opening up again, it's about time we introduce you to Jeff Terrace!
Just before joining Browne & Co in January 2019, Jeff worked at Hoffmann Group, a German cutting tool, hand tool, workstation and storage solutions manufacturer. Jeff has been working as an InovaTool representative since February of 2019 and recently joined Browne & Company at the beginning of 2020 as our Cutting Tool Specialist. Please send Jeff and email or give him a call to introduce yourself or pick his brain about an application question. Tavares, FL February 4th, 2020 – GWS Tool Group is pleased to announce it has acquired North American Tool Corporation (NATC). They represent the second add-on acquisition in 2020 for GWS.
With the addition of NATC, GWS further strengthens its reputation as the premier multi-disciplinary manufacturer of high-performance custom cutting tools in the marketplace today. “NATC is an exciting add for us,” said Rick McIntyre, GWS’ CEO. “Their customer service model is one of the best in the business and their focus in taps and threadmills fits in like a perfect puzzle piece to our dynamic and holistic offering. We are very excited to be continually expanding our value proposition for our customers with highly additive acquisitions like this. ” McIntyre continued. “North American Tool is very excited to be joining GWS Tool Group, a company that embodies the attributes that have long made us successful,” said Curt Lansbery, NATC President & CEO. “A customer-centric approach to business rooted in a commitment to quality and quick delivery marry perfectly with our model here at North American Tool. We have no doubt that this move to join GWS will be positive for our associates and will ensure the continued growth of the legacy that we have worked to develop.” The team at NATC will continue to operate from the Illinois facility as a manufacturing arm of GWS Tool Group, and the company expresses intent toward continued investment in the facility, machinery and equipment and human resources. Customers of NATC are said to expect continuity of the NATC offering and customer service disposition under cover of the GWS ownership. About GWS Tool Group GWS Tool Group is a US-based, vertically integrated manufacturer of highly engineered custom, standard, and modified standard cutting tools, primarily servicing the aerospace and defense, power generation, automotive and medical sectors. GWS Tool Group has acquired multiple businesses in the course of its growth which now serves as the respective manufacturing divisions for the Company. For more information, please visit www.GWSToolGroup.com or contact Drew Strauchen, EVP of Marketing & Business Development for GWS Tool Group, at [email protected] or 877.497.8665. |
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